2016年9月27日星期二

middle thick sheet slitting line

General introduction of middle thick sheet slitting line
The whole line of the steel strip slitting machine can do uncoiling, slitting and recoiling works. slit the steel coil into narrower coils with any needed widths. The whole line mainly includes coil loading car, uncoiler, coil guide, slitting machine, scrap winder, tension unit, recoiler, coil unloading car, hydraulic system and electrical control system, etc. It is mainly applied for processing cold/hot rolled carbon steel, silicon steel,stainless steel, and all the other kinds of metal materials with surface spreading.

Middle thick sheet slitting line specification
1. Material: Hot/cold rolled coil, etc
2. Thickness: 0.3-16mm
3. Width:100-2200mm
4. Inner diameter: 508mm
5. Max outer diameter: 1600mm
6. Capacity: 15T(depends on client's demand)


Main components of middle thick sheet slitting line
Coil loading car
Decoiler
Straightener
Coill guider
Slitter
Edge scrap recoilers
Pinch devi, tension unit, separating device
Recoiler
Coil unloading car
Hydraulic system and electrical control system

Production process of middle thick sheet slitting line
Feed car--Uncoiler--Cutting head and Straightening--Pinch machine--Hydraulic shears--Pair guide--Disc Shear--Edge wire winders--Pre-dosing device--Winding--Unloading

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2016年9月22日星期四

Thick sheet slitting line

Thick sheet slitting line introduction
it can be used to cut into desirable width of rolling material through uncoiling, slitting, rewinding process. Applicable to process  for all types of metal materials special in cold-rolled and hot-rolled carbon steel, silicon steel, tinplate, stainless steel and coated material.
For the users who require high quality product , we would like to recommend  EPC automatic edge or in a material, which is convenient for feeding,  ensuring improve work efficiency, improving  cutting accuracy meanwhile protecting sheet. EPC can also choose automatic edge control, to ensure orderly winding degree, especially for wide material winding.

Main components
1.coil car
2.decoiler  
3.peeler entry table
4.Straightener.
5.Shearing machine  
6.loop table                                            
7.coil guide and pinch roll                    
8.Slitting machine
9.scrap winder (both sides)
10.Loop table
11.separator and tension table
12.Deflector roll and exit threading table
13.Recoiler
14.Over arm separator in the recoiler.
15.Exit coil car for recoiler
16.Hydraulic system
17.pneumatic system
18.electrical control system

Thick sheet slitting line
Feature
1. Highly degree of automation, simple and reliable.
2. Slitting machine interactive transposition, highly working efficiency.
3. Fast production line speed, self-matching line speed.

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2016年9月20日星期二

High Speed Slitting Line

High Speed Slitting Line specification
This line is Used for steel plate coil to uncoiling, slitting, recoiling to required steel strips. This line apply to hot rolled carbon steel, tinplate, stainless steel and other different kinds of surface plated metal.
 Slitting line is used for steel plate coil to uncoiling, slitting, recoiling to required steel strips. This line apply to hot rolled carbon steel, tinplate, stainless steel and other different kinds of surface plated metal.
    For the user with higher requirement, uncoiling with automatic edge aligning or centering is preferable, which has the advantage of easy entering coil, high working efficiency, improving cutting precision and protecting plate as well. EPC automatic edge control can be adopted as well, which can guarantee recoiling in tidiness, especially for the wider recoiling
    This line is composed of entry coil car, uncoiler, feeding in device, leveler, head shearing device, loop pit, side guide, slitting device, scrap winder, tension unit, recoiling machine, unloading device.etc.

High Speed Slitting Line

Main Technical Parameter
Name\Model
2×1300
2×1600
3×1300
3×1600
Coil Thickness(mm)
0.3-2
0.3-2
0.5-3
0.5-3
Coil Width(mm)
600-1300
600-1600
600-1300
600-1600
Slitting Strips
2-20
2-20
2-15
2-15
Strip Width Precision(mm)
±0.1
±0.1
±0.15
±0.15
Line Speed(mm)
10-120
10-120
10-120
10-120
Coil Weight(T)
10
15
20
30
Coil I.D.(mm)
Ф508
Ф508
Ф508Ф610
Ф508Ф610
Recoiling I.D.(mm)
Ф508
Ф508
Ф508
Ф610
Main Shaft Dia.(mm)
Ф220
Ф240
Ф240
Ф240

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2016年9月13日星期二

Pipe Mill Line Tube Mill Line

Pipe Mill Line Tube Mill Line

Suitable material
1) Steel coil
2) Thickness of material: 0.8-3.0mm
3) Width of material:63~238mm
4)Inside Diameter of coil: 450-550mm
5) Outside Diameter of coil: 800~1200mm
6) The range of pipe diameter :  Φ20-Φ76mm
7) The thickness of Pipe :0.8-2.0mm
8) The length :4m-8m

Pipe Mill Line

Productiino Line work flow:
Slit Coil ---- Un-Coiler ---- Shearing And Butter Welder ---- Storage/ Accumulator ---- Forming ---- Welding ---- Cooling ---- Sizing ---- Cutting Saw ---- Run Out Table ---- Finishing ---- Pipe Collecting and Packaging

Line Machine Components
Serial No.
Commodity & Description

Quantity

1

 Double Head Decoiler 

1 set

2

Cutting and Welding machine 

1 set

3

Vertical Accumulator

1 set

4

Forming, welding and sizing unit:

1 set

5

Main drive gear box

1 set

6

Cutting saw

1 set

7

Run-out table 

1 set

8

150kw tubes high frequency and DC dragger 

1 set

9

Control System 

1 set 

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2016年9月11日星期日

Squre pipe direct forming machine

Technical Data of squre pipe direct forming machine 
1.Raw Material: color steel or galvanized steel
2.Raw Material Thickness: 0.4-0.8mm
3.Speed: 6-8m/min
4.Control: Siemens PLC computer control
5.Main Power: 4KW
6.Hydraulic Power: 3KW
7.Roller Stands: 20 groups
8.Roller Material: 45#forged steel, with surface polished and coated with 9.05mm thickness hard chrome.
10.Machine Frame Stand: welded structural steel
11.Thickness of Frame Stand: 18mm
12.Shaft Material: high grade 45#steel, heated and quenched HRC 45-50
13.SHAFT Diameter: 75mm
14.Voltage: 380V 3PH 50HZ ( or as your requirement)
15.Elbow Machine Angle:>90°,motor power:2.2KW
16.PLC: Japanese Panasonic

Squre pipe direct forming machine

Main parts
1 Manual Decoiler 3 T
2 Feeding Guide
3 Main Roll Forming Machine
4 Hydraulic Cutting Device (this device is according to your profile)
5 Hydraulic Station
6 PLC Computer Control
7 Output Table

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2016年9月7日星期三

high frequency stainless steel welded pipe line

high frequency stainless steel welded pipe line

1. Introduction
This equipment is specially used for producingΦ8-Φ25.4mm, δ0.4-1.2mm stainless steel straight seam welded pipe. It made by refined materials in high precision and equipped with fixed length cutting saw. The main machine includs forming, welding ,sizing and straightening device. The composition of equipment is from uncoiler to fixed length-cutting saw. Rolling speed can be adjusted correspondingly within suitable range of pipe diameter and wall thickness.

stainless steel welded pipe line  


2. Applicable material
(1) Material: SUS302 stainless steel strip
(2) The thickness of steel strip: 0.4-1.2mm (As per GB708-88)
(3) The width of steel strip: 25-80mm(±0.2mm)
(4) I.D. of steel coil: Φ300-Φ450mm
(5) O.D. of steel coil: Φ600-Φ1000mm
(6) Maximum weight coil: 500kgs

3. Dimension range of processing steel pipe
(1) O.D.: Φ8-Φ25.4mm
(2) Wall thickness: 0.4-1.2mm(Square and rectangle pipe≤0.8mm )
(3) Length: 4-8m

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2016年9月5日星期一

The advantage of steel pipe making machine

The advantage of steel pipe making machine
1.High precision
between level roller jumps 0.01,between frame and slide clearance ≤0.02, frame vertical degree ≤0.05, each frame parallel degree ≤0.1,steel pipe diameter and roundness error≤0.08
2.use Japanese technology to make foreign clients requirement who need the high accuracy requirement
3.Schedulable use the worm gear and worm adjustment, the adjustment precision is high, energy accurately
4.The scraping scar can be adjusted 3D adjustment , scraper can along the steel circle ±20 ° rotation.
5.Round become square is Turkish head push square, can reduce mold weight, forming stable, uniform R Angle.
6.Level up shaft increase nylon damping block, reduce the impact to the shaft and bearing.

This equipment is specially used for producingΦ20-Φ80mm, δ1-4.0mm high-frequency straight seam welded pipe and corresponding square pipe (17*17-62*62mm,1.2-3.0mm). The composition of equipment is from uncoiler to fixed length cutting saw. Rolling speed can be according to suitable range of pipe diameter and wall thickness.

steel pipe making machine


Dimension range of processing steel pipe
1 O.D of pipe: Φ20-Φ80mm
2 Wall thickness: 1.0-3.5mm (square pipe :1.2-3.0mm)    
3 Length: 4-8m
4 Milling speed: 60-70m/min
5 High-frequency equipment power: 250 KW (Solid state)
6 Voltage:380V/440V,50HZ

Main components
1 Uncoiler: 1 set
2 Shearing and butt-welder: 1 set
3 Accumulator: 1 set
4 Forming. Welding &sizing unit: 1 set
5 Computer-controlled tracking cutting saw: 1 set
6 Run-out table: 1 set
7 Solid-state high-frequency welder: 1 set

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2016年9月1日星期四

Steel slitting Line

Steel slitting Line introduction:
This slitter line is used to cutting a certain width and thick steel plate longitudinally to a present width, then it will be rolled to strip coils. This slitting line cut steel plates with passive tension speed. It applies to hot/cold rolled low-carbon, low-alloy steel in the fields of welded pipe production factory and steel production factory and other steel products industry. This production line is PLC control, it possesses characters of high shear accuracy, good strip dividing quality and wide application scope.

Production process:
Loading coil→Uncoiler→Leveling→Cutting ends→Rotary shearing→Coiler for trimming→Accumulator→Separate Vnit→Tension device→Recoiling




Main equipment:
Feeding coil car
Uncoiler
Strip head Straightener
Pinching and leveling machine
Hydraulic crosscutting shear
Rotary shear machine
(Cut to length machine)
Curling machine
Transition platform
Recoiler
Hydraulic station
Electrical control and operating table